CEIA INDUCTION HEATING SYSTEM

POWER CUBE SERIES

 

POWER CONTROLLER

POWER CUBE/900

POWER CUBE/50&200

POWER CUBE/SA80

POWER CUBE/1800

INDUCTION MELTER

 

 

INDUCTION PRINCIPLE

 

PowerCube 900

 

 

 

CEIA INDUCTION HEATING SYSTEM offers the best solusion for your heat treatment process .

 

 

 

This consists of 3 parts of component cube such as Generator , Power Controller and Heating head.

 

Output power range is 2.8KW-100KW, Operation frequency covers 35-80KHz,150-200KHz,0.8-1MHz,1.6-1.8MHz.

 

 

 

 

 POWER GENERATOR

 POWER CONTROLLER

 THERMO SENSOR

Power Cube can connect with 2 heating head , Power (Master) controller also can connect with 2 Power Cube generators. Minimum unit is only Power Cube can do heat operation with optional switch but Power controller gives more valuable operation to Power Cube generator.

 APPLICATION

Connectiong 2 heating heads realizes alternate heating process that makes 2 different setting chart heating or 2 different heating coil operation.  

 FREE TRIAL TEST


Free Trial Heating Test is available with your sample parts in our Technical Labo. Please contact to us without reserve.

SAJ HANDHELD IH@TS100/12H

If you have clear specification Please fill in Spec,Request (PDF) and attach on e-mail or send by Fax .@

Phone:+81-6-6652-6900  Fax:+81-6-66526901      E-mailF head@sa-japan.com

 

 Application by Power Cube 900

 

 

 

 POWER CONTROLLER 

 

 Power Controller V3

Master Controller V3

Power Switcher Unit

Net Master Controller 

 

Controll unit consists of Power Controller V3 ( Standard ) , Master Cpntroller V3 , Power Switcher Unit that can change 6 Heating heads , and Net Master Controller can control several controller on Ethernet connection.

Power Controller has Anti-oxide Gas despenser control and Thermo control function that is grate for Auto heating system construction.Master controller has additionaly Wire feeding control function too.

In the case of using over 3 heating heads ( up to 6 heating heads ) Power switcher unit is very useful. Preset up to 6 heating heads and heating coils make the different heating process on each stage. Net Master controller can control and gather data on Ethernet connecting Power or Master controllers.

 

Power Controller

Master controller

dimensions@@(LxWxH)

275 x 265 x 140mm

weight

6 kg

power source

voltage

180-260VAC,1P,50/60Hz

max absorbed Power

43 W

conditions

operating Temp.

+15 ` +55Ž

strage Temp.

0 `@+70Ž

relative humidity

0 ` 90%@iwithout condensationj

control

output

10 ` 99%

heat delay

0.0 `@10.0sec

temp. control

150`600Ž(SH15)€400`900Ž(SH40)€600`1200Ž(SH60)€

temp. cont. time

0.0 `@600.0 sec

cooling time

0.0 `@25.0 sec

mode

timerA,timerB,

timerA,timerB,auto

solder length

no use

0.0 ` 300.0sec

solder speed

no use

1 ` 99 min/sec

 

 

POWER CUBE GENERATOR

 

Power Cube /900

 


 

 

 

 

 

Frequency 900KHz type generator

 

 Power Cube 32 &45

Output Power is@@@@@@@@@@@@@@@@@@

Power Cube 32 : 2.8KW

Power Cube 45 : 3.5KW

Power Cube 64 : 5.6KW

 

 

 Power Cube 64

 

Application is for small parts brazing or soldering such as small tools, chips , eye glass , small electric parts, electric connectors, Neon tube process .

 

 

900/90 

 

 

Power Cube32

Power Cube45

Power Cube64

900/90 

dimension

generator

275x265x140mm

275x265x140mm

275x265x280mm

445x287x132mm 

heating head

123x62.5x105mm

123x62.5x105mm

123x62.5x105mm

123x62.5x105mm 

heating coil

144mm

144mm

144mm

144mm 

weight

 

10kg

10kg

20kg

 25kg

power source

voltage

230VAC±10%,1P,50/60Hz

400VAC±10%, 3P,50/60Hz 

max.absorbed power

2.8kw

3.5kw

5.6kw

6.0kw 

power at inductor

32KVA

45KVA

64KVA

90KVA  

cooling water

300kPa,1.5`2L/min,each head

200kPa,4`5L/min,  

conditions

operating temp.

+15 `@+55Ž

storage temp.

+5 `@+70Ž

relative humidity

0 `@95% without condensation

 

Power Cube/50 & 200

 


 

 

 

 

Frequency: 50 series is 50KHz, 200 series is 200KHz. Output power is 6KW-48KW . For big material application (50KHz).

 

 

 

 

Power Cube 90   : 6.0KW        

Power Cube 180  : 12.0KW

Power Cube 360  : 24.0KW

Power Cube 720/50 : 48.0KW

 

 

 

 

 

      Power Cube 360

Power Cube 90/180

 

 

 

 

90/50 & 90/200

180/50 & 180/200

360/50 & 360/200

720/50

dimension

generator

192 x 304 x 426mm

480 x 520 x 760mm

-

heating head

120 x 200 x 280mm

170 x 260 x 220mm

-

heating coil

depend on work

weight

 

21kg

90kg

140kg

power source

voltage

400VAC±10% 3P,50/60Hz

max. absorbed power

6.0kw

12.0kw

24.0kw

48.0kw

power at inductor

90KVA

180KVA

360KVA

720KVA

cooling water

300kPa,2.5L/min

300kPa,3.0L/min

300kPa, 5.0L/min,

conditions

operating temp.

+15 `@+55Ž

strage temp.

-20 `@+70Ž

relative humidity

0 `@95% withoput condensation

 

Power Cube/ 1800

 


 

 

 

 

 

Frequency 1.8MHz. BApplication for activation of getter or very small needle or other small items.

Power Cube 32HF2 : 2.8KW

Power Cube 32HF2

 

 

Power Cube^SA80 series

 


 

 

 

 

SA80 series generators has auto frequency matching and adapt 30-80KHz range automatically.  Power is 25,50,100KW.  It works against several type heating coil and target materials flexibility.

 

 

 

 

SA 80^‚Q‚T @F@‚Q‚TD‚O‚‹‚—

SA 80^‚T‚O   F@‚T‚OD‚O‚‹‚—

SA 80^‚P‚O‚O@F@‚P‚O‚OD‚O‚‹w

 

 

 

 

 

      SA80 /25 ,SA80/50

SA80/100

 

 

 

 Generator

80/25(25KW)

80/50(50KW)

80/100(100KW) 

Generator

dimension

570x500x1080mm

570x500x1080mm

710x550x1600mm 

Weight

132kg

160kg

300kg

Power

Input Voltage

400VAC±10%,3P,50/60Hz 

Max. Input Currency

45A

85A

170A 

Max. Induction Power

2000KVAR

3000KVAR

5000KVAR 

Cooling Water

500kPa,3m3/H, on each Heating Head 

Atmosphere

operating temp.

+15 `@+55Ž

strage temp.

+5 `@+70Ž

relative humidity

0 `@95% withoput condensation

 

 Heating Head

PWH-20

PWH-22

PWH-24 

 Dimension

205 x 367 x 298mm

336 x 357 x 308mm

120 x 200 x 285mm

 Weight

24Kg

34.6Kg

15Kg

 Capacity

14uF

19-42uF

8-16uF 

Available Heating Head

Carbon group

25KW/100KW

-

50KW

Non-ferrous metal

25KW ,50KW

100KW

-

 Output Power

2500KVAR

5000KVAR

1250KVAR

 

 

THERMO SENSOR ( OPTION)

 

Special Hi-speed Thermo sensor can use for only Power ( Master) controller. It is easy to connect Power controller and operate shortly.  It is faster than external Thermo controller installed. Temperature range is 80-2000C (SH15/SLE) 300-2200C (SH2C/SLE) .  Focal length is wide with optional special lens.

Model

SH15/SLE

SH2C/SLE

Temp. range

80-2000Ž

1 color modeF300-2200Ž

2 color modeF600-2200Ž

Temp. resolution

0.1Ži|999.9Žj

‚PŽ(1000Ž|j

0.1Ži|999.9Žj@

‚PŽ(1000Ž|j

Emissivity

0.1-1.0

0.1-1.0

Response speed

100uS

100uS

Weight

100g

100g

Dimension

140 x 20ƒΣmm

139.5 x 20ƒΣmm

 

 Focal Length variation with additional lens

Model

Reading position@RSD

Focal Length@FD

Additional lens

Reading position RSD

Focal Length@FD

SH15/SLE-D1

12.5mm

550mm

CL240/SH15

4.5mm

240mm

CL120/SH15

2.5mm

120mm

CL60/SH15

0.5mm

60mm

SH15/SLE-D2

4.5mm

CL240/SH15

1.5mm

240mm

CL120/SH15

1mm

120mm

CL60/SH15

< 0.4mm

60mm

SH/15SLE-D3

2mm

CL240/SH15

0.6mm

240mm

CL120/SH15

< 0.4mm

120mm

SH/15SLE-D4

2mm

CL240/SH15

0.6mm

240mm

CL120/SH15

< 0.4mm

120mm

 

 

 

OPTION

 

 

 

 

Power cube assistance software

 

 

Temp. profile monitering software

 

Heating Head & adjustable Base

 

 

 

Free software for heating status,temp.

 

Possioning base ES25

monitering etc. is available

 

&ES35 ( above model )

 

 

 

 

 

 

 

Solder dispenser

 

Gas diffuser

 Solder dispenser devices offering the

 

 Diffusion device for inert gas which

 possibility of adjusting the quantity

 

 create a controlled atmosphere in

 speed and torque of the supply

 

 the vicinity of the soldering area

 

 

INDUCTION MELTER

This is very compact induction melting machine . Products is small type (4.6KW-12KW , 6.2lB-37.5lB) and separate type (18KW-46KW,22lb-144lb) and Auto melting machine is on request .

 

 

F5-D /220

 

F12-D /220

 

 

 

 

 

*Thermo sensor(Option) Anti oxide gas supply pipe

Model

F5-D/220

F12-D/220

CapacityiAu/Ag)

6kg/4kg

12kg/8kg

Total Output

7 KVA

12 KVA

Max. Power

80 kVAR

115 kVAR

Input Power

220-240V,3P, 50/60HzAalso 400V available

Dimension

575 x 905 h x 580mm

575 x 905 h x 580mm

Weight

133kg

133kg

Crucible

Graphite

 

 

CEIA ULTRASONIC CLEANER

 

ULTRASONIC CLEANER has been no longer in production since 2015.

 

Please contact us for further questions.

 

Contact us by E-mail :  head@sa-japan.com

 

 

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